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Effect of multifunction cavitation processing on fatigue properties of carburized steel rods with smooth surface
Shoichi Kikuchi, Kenta Minamizawa, Toshihiko Yoshimura, Masataka Ijiri
International Journal of Fatigue
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The effect of multifunction cavitation (MFC) processing on the fatigue properties of
carburized low-alloy steel rods was examined under rotating bending. MFC was conducted for
electrochemically polished steel rods pre-treated with gas carburizing and tempering. In
contrast to conventional surface modification techniques that use a cavitation jet, MFC can
generate compressive residual stress and suppress the formation of surface dents on the surface
of carburized rods during rotation. High compressive residual stress (~800 MPa) was generated
on the surface of carburized rods by MFC because of a martensitic transformation; however,
MFC did not increase the fatigue limit of the carburized rods because the compressive residual
stress generated by MFC was released during fatigue tests and the surface roughness value was
slightly increased by MFC due to the formation of surface pits with red rust. By contrast, the
compressive residual stress for the carburized specimens without MFC increased because of
the stress induced martensitic transformation during fatigue tests, which is one of the reasons
why the fatigue limit of the carburized rods subjected to MFC did not increase. The fatigue
limit estimation based on a modified Goodman diagram and mechanism of subsurface fatigue
fracture in carburized steel rods were also examined.
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